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Magani don Ƙalubalen Gyaran Ƙalubalanci na gama-gari da Ƙarfafa Ta'aziyya, Ƙaƙwalwar Ƙawatarwa & Dorewa a Ƙirar-Taɓawa

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Juyin Halitta: TPE Overmolding

TPE, ko thermoplastic elastomer, abu ne mai mahimmanci wanda ya haɗu da elasticity na roba tare da rigidity na filastik. Ana iya gyare-gyare ko fitar da shi kai tsaye, tare da TPE-S (styrene-based thermoplastic elastomer) da aka saba amfani da shi, haɗa SEBS ko SBS elastomer don robobin injiniya na thermoplastic. Ana kiran TPE-S sau da yawa a matsayin TPE ko TPR a cikin masana'antar elastomer.

Duk da haka, TPE overmolding, kuma aka sani da thermoplastic elastomer overmolding, wani tsari ne na masana'antu wanda ya haɗa da gyare-gyaren kayan elastomer na thermoplastic (TPE) akan wani abu ko tushe. Ana amfani da wannan tsari don haɗuwa da kaddarorin TPE, irin su sassauci da laushi, tare da ƙayyadaddun halaye na ma'auni mai mahimmanci, wanda zai iya zama filastik, karfe, ko wani abu.

TPE overmolding ya kasu kashi biyu, daya na gaske overmolding da sauran karya ne overmolding. TPE overmolding kayayyakin gabaɗaya wasu iyawa da kuma rike kayayyakin, saboda na musamman dadi touch na TPE taushi roba abu, da gabatarwar TPE kayan kara habaka samfurin ta riko ikon da kuma ji na taba. Matsakaicin abin da ke bambanta shi ne matsakaicin kayan da aka rufe, gabaɗaya ta yin amfani da gyare-gyaren allura mai launi biyu ko gyare-gyaren allura na biyu don rufe filastik shine ainihin overmolding, yayin da harbin da ke manne da ƙarfe da kayan masana'anta shine juzu'in overmolding, a fagen ainihin overmolding, da TPE abu za a iya bonded da wasu general-manufa robobi, kamar PP, PC, PA, ABS da sauransu, wanda yana da fadi da kewayon amfani.

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Amfanin TPE Material

1. Anti-Slip Properties: TPE yana ba da yanayin da ba a zamewa ta halitta ba, yana haɓaka aikin riko don samfurori daban-daban kamar ƙwanƙwarar ƙwallon ƙwallon ƙwallon ƙafa, kayan aiki na kayan aiki, ƙuƙwalwar haƙori, da TPE akan kayan aikin wasanni.
2. Taushi da Ta'aziyya: Halin laushi na TPE, lokacin da aka yi amfani da shi a matsayin waje na waje akan kayan roba mai wuya, yana tabbatar da jin dadi da rashin jin dadi.
3. Wide Hardness Range: Tare da kewayon taurin yawanci tsakanin 25A-90A, TPE yana ba da sassaucin ra'ayi a cikin ƙira, ƙyale gyare-gyare don juriya na lalacewa, elasticity, da sauransu.
4. Bambanci tsayayya da tsufa: TPE ya nuna juriya ga tsufa, gudummawa ga tsawon rai.
5. Ƙimar launi: TPE yana ba da damar yin amfani da launi ta hanyar ƙara foda mai launi ko launi mai launi zuwa ƙirar kayan aiki.
6. Shock Absorption da Abubuwan da ke hana ruwa: TPE yana nuna wasu nau'in girgizawa da ƙarfin ruwa, yana sa ya dace da haɗin kai a wuraren da ake so da kuma aiki a matsayin abin rufewa.

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Abubuwan da ke haifar da rashin tsaro na TPE overmolding

1.The wahala na filastik overmolding bincike: fiye amfani robobi ne ABS, PP, PC, PA, PS, POM, da dai sauransu Kowane irin filastik, m yana da m TPE ovemolding abu sa. Dangantakar magana, PP shine mafi kyawun nade; PS, ABS, PC, PC + ABS, PE filastik nadi na biyu, amma fasahar nannade kuma ta balaga sosai, don cimma ingantaccen ovemolding ba tare da wahala ba; Nailan PA matsalolin ovemolding zai zama mafi girma, amma a cikin 'yan shekarun nan fasaha ta sami ci gaba mai mahimmanci.

2. Babban filastik overmolding TPE taurin iyaka: PP overmolding taurin shine 10-95A; PC, ABS overmolding jeri daga 30-90A; PS overmolding shine 20-95A; nailan PA overmolding shine 40-80A; POM overmolding jeri daga 50-80A.

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Kalubale da Magani a cikin TPE Overmolding

1. Layering da Peeling: Inganta daidaituwar TPE, daidaita saurin allura da matsa lamba, da haɓaka girman kofa.

2. Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙaƙwalwar TPE ko gabatar da ƙwayar mold don ƙananan mai sheki.

3. Fari da Tsayawa: Sarrafa adadin ƙari don magance ƙananan ƙwayoyin ƙwayoyin ƙwayoyin cuta' fitar da gas.

4. Lalacewar Sassan Filastik Hard: Daidaita zafin allura, saurin gudu, da matsa lamba, ko ƙarfafa tsarin ƙira.

Gaba: Amsar Si-TPV ga Kalubale na gama-gari a cikin Ƙarfafawa don Ƙoƙarin Ƙawatawa

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Yana da kyau a lura cewa makomar overmolding tana tasowa tare da mafi girman dacewa tare da kayan taɓawa mai laushi!

Wannan novel thermoplastic silicone na tushen elastomer zai ba da damar gyare-gyaren taɓawa mai laushi a cikin masana'antu tare da jin daɗi da ƙayatarwa.

SILIKE yana gabatar da wani bayani mai banƙyama, vulcanizate thermoplastic Silicone-based elastomers (Gajeren don Si-TPV), yana ƙetare iyakokin gargajiya. Wannan abu hadawa robust halaye na thermoplastic elastomers da coveted silicone halaye, miƙa taushi touch, silky ji, da kuma juriya ga UV haske da kuma sunadarai.Si-TPV elastomers nuna na kwarai mannewa a kan daban-daban substrates, rike processability kamar al'ada TPE kayan. Suna kawar da ayyukan sakandare, suna haifar da saurin hawan keke da rage farashin. Si-TPV yana ba da ingantacciyar silicone roba-kamar jin ga gama abubuwan da aka ƙera fiye da kima. Baya ga kyawawan kaddarorin sa, Si-TPV ta rungumi dorewa ta hanyar sake yin amfani da su da kuma sake amfani da su a cikin tsarin masana'antu na gargajiya. Wannan yana haɓaka halayen yanayi kuma yana ba da gudummawa ga ƙarin ayyukan samarwa masu dorewa.

Si-TPV elastomer-free Plasticizer sun dace da samfuran hulɗar fata, suna ba da mafita a cikin masana'antu daban-daban. Don gyare-gyare mai laushi a cikin kayan wasanni, kayan aiki, da hannaye daban-daban, Si-TPV yana ƙara cikakkiyar 'jin' ga samfurin ku, haɓaka ƙira da haɗawa da aminci, kayan ado, aiki, da ergonomics yayin da kuke bin ayyukan zamantakewa.

Amfanin Soft Overmolding tare da Si-TPV

1. Haɓaka Riko da Taɓawa: Si-TPV yana ba da siliki na dogon lokaci, taɓawar fata ba tare da ƙarin matakai ba. Yana da matukar mahimmanci don haɓaka haɓakawa da taɓawa, musamman a cikin hannaye da riko.

2. Ƙarfafa Ta'aziyya da Jin Dadi: Si-TPV yana ba da jin dadi maras kyau wanda ke tsayayya da datti, yana rage ƙwayar ƙura, kuma yana kawar da buƙatar filastik da mai laushi. Ba ya hazo kuma ba shi da wari.

3. Ingantacciyar Ƙarfafawa: Si-TPV yana ƙaruwa da juriya mai ɗorewa da juriya, yana tabbatar da tsawon lokaci mai launi, ko da lokacin da aka fallasa su zuwa gumi, mai, UV haske, da sinadarai. Yana riƙe da sha'awar ƙaya, yana ba da gudummawa ga tsayin samfur.

4. Maganganun Gyaran Mahimmanci: Si-TPV da kansa yana manne da robobi masu wuya, yana ba da zaɓuɓɓukan gyare-gyare na musamman. Yana da sauƙin haɗawa zuwa PC, ABS, PC/ABS, TPU, PA6, da makamantan polar substrates ba tare da buƙatar adhesives ba, yana nuna keɓaɓɓen damar yin gyare-gyare.

Yayin da muke shaida juyin halitta na kayan ƙera gyare-gyare, Si-TPV ya fito fili a matsayin ƙarfin canji. Ƙwararren taɓawa mai laushi mara misaltuwa da ɗorewa ya sa ya zama kayan gaba. Bincika yuwuwar, ƙirƙira ƙirar ku, da saita sabbin ƙa'idodi a sassa daban-daban tare da Si-TPV. Rungumar juyin juya halin a cikin taushi-touch overmolding - gaba shi ne yanzu!

Lokacin aikawa: Janairu-30-2024