Labarai - Ƙirƙirar Kayan Kebul na TPU: Magani Mai Sauƙi na Si-TPV don Kebul ɗin Lantarki Masu Amfani da Matte da Dorewa

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Shin kebul na lantarki na TPU ɗinku suna fashewa, suna mannewa, ko kuma suna rasa jin daɗinsu na musamman?

A kasuwar kayan lantarki ta masu amfani da wutar lantarki ta yau, kebul ba wai kawai mahaɗi ba ne—yana ɗaya daga cikin abubuwan da ake amfani da su wajen amfani da na'urorin. Masu amfani da na'urorin suna tsammanin laushi, sassauci, da dorewa na dogon lokaci, yayin da masu zane-zane ke buƙatar kayan da za su daidaita kyau, aiki, da dorewa.

Polyurethane na Thermoplastic (TPU) ya zama abin da aka fi so don kebul na bayanai na USB masu inganci, igiyoyin caji, madaurin na'urori masu sawa, da kayan haɗi masu kariya saboda sassaucinsa, tauri, da kuma jin daɗin taɓawa mai laushi. Ba kamar PVC ba, TPU ta haɗa ƙarfin injina, juriya ga hydrolysis, da sassaucin yanayin zafi mai ƙarancin zafi, wanda hakan ya sa ya dace da salon zamani na lantarki.

Duk da haka, yayin da na'urori ke ƙara yin sauri, siriri, da kuma ƙara ƙanƙanta, kayan TPU na gargajiya suna fuskantar ƙalubale masu tasowa—gajiya mai lanƙwasa, mannewa a saman, launin rawaya, da ƙarancin jinkirin harshen wuta. Waɗannan matsalolin kai tsaye suna shafar bayyanar samfurin, tsawon rai, da kuma suna.

Wannan labarin yana bincika ƙalubalen da aka saba fuskanta dangane da mahaɗan kebul na bayanai na Thermoplastic Polyurethane (TPU) kuma yana nuna sabbin ci gaba a cikin fasahar gyaran TPU. sabbin abubuwa kamar TPU mai laushi sosai, mahaɗan aiki da yawa, TPU mai sarrafa zafi, daelastomer mai tushen silicone mai amfani da thermoplastic (Si-TPV) wanda aka gyara TPUWaɗannan ci gaban fasaha suna ba wa masana'antun damar samar da kebul waɗanda ke nuna sassauci, juriya, da inganci mai kyau a duk fannoni.

1. Kalubalen da Aka Fi Sani a Haɗaɗɗun Kebul na TPU

1.1 Gajiyawar Inji da Lankwasawa

Kebulan suna jure wa dubban zagayen lanƙwasa yayin amfani - musamman kusa da mahaɗi. Bayan lokaci, damuwa ta ciki tana haifar da ƙananan fasa, fari, ko fallasa waya, rage tsawon rai da kuma lalata aminci.

1.2 Mannewa da Farin Fuska

Saboda tsarin kwayoyin halittarsa na polar, TPU na iya shan danshi ko kuma fuskantar ƙaura mai amfani da filastik, wanda ke haifar da saman da ke da laushi, fari, ko fure wanda ke rage ingancin kyau.

1.3 Rawaya Launi da Juriyar Tsufa

Fuskantar UV, zafi, da iskar oxygen yayin fitar da iska ko amfani da ita a kullum yana haifar da canza launi da kuma ɓacewa, musamman a cikin kebul masu launin haske ko haske.

1.4 Rashin Dagewa a Wuta vs. Matsalar sassauci

TPUs masu hana harshen wuta ta halogen (HFFR) suna cika buƙatun muhalli amma galibi suna rage laushi da sauƙin sarrafawa - wanda ke tilasta masana'antun su zaɓi tsakanin bin ƙa'idodin aminci da jin daɗi.

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2. Sabbin ci gaba a fasahar gyaran TPU: Daga Matsaloli zuwa Magani

2.1 TPU mai laushi da sassauƙa don kebul na Ergonomic

Haɗaɗɗun TPU masu laushi sosai (Shore A50–65) suna ba da jin daɗi kamar fata yayin da suke kiyaye ingancin injiniya. Ta hanyar daidaita rabon sassa masu laushi na polyester ko polyether polyols da daidaita masu faɗaɗa sarka, injiniyoyi za su iya ƙirƙirar kayan da suke da laushi amma masu ƙarfi.

Misalin Lamarin:

Jiuyan New Materials ta ƙirƙiro wani TPU mai laushi sosai don amfani da shi na dogon lokaci don taɓa fata, yana ba da laushi mai laushi, ba ya haifar da haushi, da juriya ga lalacewa. A cikin ƙirar kebul, haɗa wani Layer na ciki mai laushi sosai tare da harsashi mai tauri na waje yana samar da kebul mai tsari biyu, wanda ke ɗaukar tasirin a ciki yayin da yake riƙe da ƙarfin waje - yana ƙara tsawon rai mai lanƙwasa da kuma jan hankali.

2.2 TPU Mai Haɗaka Mai Aiki Da Yawa: Aikin Taya

Ta hanyar haɗa abubuwan cikawa masu aiki, ana iya keɓance haɗakar TPU masu aiki da yawa don biyan takamaiman buƙatun aiki.

2.2.1 Halayen Hydrophobic & Anti-Fulushing

Haɗa PDMS (polydimethylsiloxane) cikin rufin TPU yana ƙara santsi a saman fata da kuma hana ruwa shiga fata.

Wani bincike da Jami'ar Fasaha ta Zhejiang ta gudanar ya nuna cewa PDMS da aka dakatar da hydroxyl ya ƙara kusurwar hulɗa da ruwa daga 83° zuwa 105°, yana rage mannewar datti da kuma sauƙaƙa kulawa.

2.2.2 Ingantawar Zafin Lantarki

Kebulan caji masu sauri suna samar da zafi mai yawa. Shandong Inowe Polyurethane ya ƙera TPU mai amfani da zafi ta amfani da polyester polyols, isocyanates, masu faɗaɗa sarka, da kuma abubuwan cika zafi. Wannan tsari yana inganta watsar da zafi yayin da yake kiyaye sassauci da ƙarfin injina - wanda ya dace da kebul na USB-C da PD.

2.2.3 Ƙarfafa Inji tare da CNTs

Kwamfutocin nanotubes na carbon (CNTs) suna aiki azaman ƙarfafa nanoscale waɗanda ke canja wurin damuwa yadda ya kamata. CNTs masu narkewa waɗanda aka yi wa magani da acid tare da TPU suna haɓaka ƙarfin juriya da tsayi, suna hana karyewa yayin zagayowar lanƙwasawa mai maimaitawa.

(Lura: An ɗauko abin da ke sama daga binciken da aka buga a yanar gizo ta kamfanoni da jami'o'i da aka lissafa.)

3. Fasahar TPU da aka Gyara wacce aka Karfafa ta hanyar Innovative Dynamic Vulcanizate Thermoplastic Maganin Silicone-Based Elastomer (Si-TPV)

A fannin kimiyyar kayan duniya mai tasowa, haɗin TPU daelastomers masu tushen siliconeya buɗe sabbin hanyoyi don cimma kyakkyawan aiki da kyawun gani. Si-TPV 3100 Series na SILIKE ya gabatar da wani ci gaba mai ƙarfi na elastomer mai tushen silicone mai ƙarfi wanda ke aiki azaman duka biyunmai gyaran polymer da ƙari na filastika cikin tsarin TPU.

Wannan kirkire-kirkire yana samar da ingantaccen aiki, juriyar inji, da ingancin saman - yana bawa masana'antun mafita mai amfani don biyan buƙatar kayan aiki masu laushi, masu ɗorewa, da dorewa a cikin kebul na lantarki na masu amfani, kayan haɗi masu sawa, da kebul na caji na EV.

3.1 Tsarin Kayan Aiki da Tsarin Aiki

TheJerin Si-TPV 3100 na SILIKEwani elastomer ne mai ƙarfi wanda aka yi da thermoplastic silicone, wanda aka ƙera ta hanyar fasaha mai dacewa ta musamman wacce ke tabbatar da cewa robar silicone ta warwatse daidai a cikin TPU a matsayin ƙwayoyin micron 2-3 a ƙarƙashin na'urar hangen nesa.

Wannan haɗin gwiwa na musamman yana ba da ƙarfi, tauri, da juriyar gogewa irin na elastomers na thermoplastic yayin da yake haɗa kyawawan halaye na silicone, kamar laushi, jin siliki, da juriya ga hasken UV da sinadarai. Abu mafi mahimmanci, waɗannan kayan ana iya sake amfani da su kuma ana iya sake amfani da su a cikin hanyoyin masana'antu na gargajiya.

3.2Inganta Aiki a Tsarin TPU

3.2.1 Santsi da Juriyar Fuskar Sama

Ƙara 6%Si-TPV 3100 Series Mai Tsarin Silikon Mai Tsarin Thermoplastic Elastomeryana inganta santsi a saman TPU sosai. Yana ƙara juriya ga karce da gogewa, yana rage mannewa da ƙura, kuma yana samar da saman da ba ya lanƙwasawa, mai hana gurɓatawa - mai mahimmanci ga kebul da kayan aikin da ke da sauƙin gani.

3.2.2 Juriya da Dorewa ta Inji

Lokacin da aka gyara abun ciki na Silicone Elastomers Si-TPV ya wuce kashi 10%, tsarin TPU yana nuna ingantaccen murmurewa mai laushi, laushi, da juriya ga gajiya. Wannan haɓakawa yana amfani da bayanai masu sauri da kebul masu caji da sauri, inda kayan dole ne su jure lanƙwasawa da naɗewa akai-akai yayin da suke kiyaye siffa da aiki.

3.2.3 Kammalawa Mai Taɓawa Mai Laushi da Matte Surface

HaɗawaSi-TPV a matsayin Matte TPU Mai Sauya, wanda ke ba da TPU mai laushi da laushi da kuma ƙarewa mai laushi. Wannan gyaran fuska da gani yana ɗaga ƙwarewar mai amfani a cikin na'urorin lantarki na masu amfani, kebul na caji na EV, na'urorin lantarki masu sauƙin ɗauka, da na'urorin hannu, inda jin daɗi, kyau, da dorewa suke da mahimmanci.

Kammalawa Kan Gyaran TPU Mai Haɗaka Mai Aiki Da Yawa

Yayin da kayan lantarki na masu amfani ke ci gaba da bunƙasa, ƙirƙirar kayayyaki ya kasance babban abin da ke haifar da bambance-bambancen samfura. Ta hanyar amfani da TPU mai laushi sosai, haɗakar abubuwa masu aiki da yawa, TPU mai sarrafa zafi, da Si-TPVmasu gyaran polymer,Masana'antun za su iya shawo kan ƙalubalen da suka daɗe suna fuskanta na samar da kebul masu ɗorewa, sassauƙa, kuma masu tsafta a gani.

Maganganun gyaran Si-TPV na SILIKE masu kyau ga muhalli suna ƙarfafa injiniyoyi su tsara ƙarni na gaba na na'urorin lantarki masu wayo, masu dorewa, da kuma inganci. Ba wai kawai yanayin da ba shi da laushi da siliki yana inganta ƙwarewar mai amfani ba, har ma yana ɗaga fahimtar samfur gaba ɗaya.

Tuntuɓi SILIKE don ƙarin koyo game da yadda fasahar TPU mai dorewa ta Si-TPV da aka gyara da kuma hanyoyin samar da kayayyaki masu inganci za su iya haɓaka dorewa da ingancin saman mahaɗan TPU a aikace-aikacen kayan lantarki na masu amfani.

Bugu da ƙari, ga masana'antun da ke nemaninganta tsarin TPU don kebul na caji na EV—tare da ingantaccen gamawa mai laushi, jin daɗin siliki na dogon lokaci, da kuma juriya mai kyau—kayayyakin TPU da aka gyara na Si-TPV suna ba da fa'idodi masu inganci.

Bayan amfani da kebul, fina-finan TPU da aka gyara na Si-TPV suna ba da kyakkyawan juriya ga lalacewa da taɓawa mai dacewa da fata, wanda hakan ya sa suka dace da samfuran masana'antu na zamani.

Don ƙarin bayani, da fatan za a ziyarciwww.si-tpv.com or contact amy.wang@silike.cn