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Ingantaccen Juriya ga Abubuwan da ake sawa a TPU: Ingantaccen Jin Daɗi & Aikin Gamawa Mai Matuƙa

Na'urar TPU Mai Sawa Elastomer, Mai laushi Kamar Agogon Fata, Kayan Lantarki Masu Sawa

Inganta juriya ga TPU: Magani ga kayan da ake sawa, kebul, da sauran kayayyakin da aka gama

A kasuwar da ake fafatawa a yau, ana amfani da thermoplastic polyurethane (TPU) sosai a aikace-aikace masu wahala kamar jaket ɗin kebul na masu amfani, bel ɗin masana'antu, handle na escalator, madaurin na'urorin da za a iya sawa, da sauran kayan haɗin da ke da ƙarfi. Waɗannan lamuran amfani ba wai kawai suna buƙatar ƙarfin kayan injiniya da na roba ba, har ma da juriyar gogewa ta musamman, kuma a lokuta da yawa, takamaiman ma'aunin gogayya.

Duk da haka, yawancin OEM da masu haɗa kayan haɗin sun gano cewa ko da TPUs masu tsada na iya fuskantar lalacewar saman, lalacewar gogayya, yanayin zamewa-sanda, ko gazawar da ba ta yi ba a lokacin da aka ƙayyade a ƙarƙashin yanayin lanƙwasa mai zagaye.

Ga injiniyoyi da ƙungiyoyin ƙira, babbar tambayar ita ce:Ta yaya za mu iya inganta juriyar TPU ba tare da rage laushi, kammala gani, ko iya sarrafa shi ba?

Maganin Gargajiya da Iyakokinsu

Tsawon shekaru, masu haɗa kayan haɗin sun magance matsalolin lalacewar TPU ta hanyoyi guda uku:
• Ƙarin mai shafawa ko hana gogayya — misali, PTFE, molybdenum disulfide, ko tsarin da aka yi da kakin zuma waɗanda ke rage gogayya a saman amma suna iya ƙaura ko kuma su shafi jin daɗin saman.
• Abubuwan cikawa masu ƙarfi waɗanda ke jure lalacewa — misali, ƙwayoyin yumbu ko beads na gilashi, waɗanda zasu iya inganta juriyar gogewa amma galibi suna ƙara tauri ko rage sassauci.
• Tsarin haɗa ƙananan ƙwayoyin cuta ko tsarin amsawa — da nufin kulle tsarin da kuma tsayayya da lalacewar saman, amma sau da yawa yana lalata sake amfani da shi ko kuma yana rikitar da aikin allura/molding fiye da kima.

Kowanne daga cikin waɗannan hanyoyin yana da alaƙa da juna, ciki har da ƙaura a kan lokaci, furen saman, asarar laushi, rage kyawun fata/taɓawa, ko matsalolin sarrafawa. Yayin da aikace-aikace ke ƙara shiga cikin na'urorin da ake sawa, kebul, da kuma siraran siffofi masu sassauƙa, akwai ƙaruwar buƙatar mai gyara wanda ke kiyaye sassauci, ingancin saman, da kuma aikin sawa na dogon lokaci.

Gabatar da Sabbin Hanyoyi Masu Inganci Masu Juriya Ga Kayayyakin TPU

Ci gaba na baya-bayan nan a cikin elastomers masu tushen thermoplastic na silicone masu ƙarfi(Si‑TPV) yana samar da mafita na dindindin don juriya ga lalacewa ta TPU, shawo kan iyakokin hanyoyin gargajiya.

An ƙera wannan Elastomer na Thermoplastic da ke cikin silicone ta hanyar wata fasaha ta musamman mai jituwa don taimakawa wajen wargaza robar silicone a cikin TPU daidai gwargwado kamar ƙwayoyin micron 1-3 a ƙarƙashin na'urar hangen nesa. Wannan kayan na musamman ya haɗa ƙarfi, tauri, da juriyar gogewa na kowane elastomer na thermoplastic tare da kyawawan halaye na silicone: laushi, jin siliki, hasken UV, da juriyar sinadarai, waɗanda za a iya sake amfani da su kuma a sake amfani da su a cikin hanyoyin masana'antu na gargajiya.

Ta hanyar ƙara adadin da ya daceMai gyara Si‑TPV 3100-55AGa masu amfani da thermoplastic polyurethane (TPU), masu haɗa sinadarai na iya samun ingantaccen juriya ga gogewa, inganta kwanciyar hankali na injiniya a ƙarƙashin matsin lamba na zagaye, da kuma ƙarewa mai laushi mai laushi, mai sauƙin taɓawa ta fata tare da tasirin matte - duk ba tare da lahani da aka saba da shi da man shafawa, abubuwan cikawa masu tauri, ko tsarin haɗin gwiwa ba, kamar ƙaura akan lokaci, furen saman, asarar laushi, ko raguwar kyawun da taɓa fata.

A cewar ra'ayoyin abokan ciniki, gwajin ciki ya nuna raguwar asarar lalacewa da kusan kashi 30-75% da kuma ci gaban juriyar gogewa na 2-3× idan aka kwatanta da daidaitattun mahadi na TPU a ƙarƙashin yanayin gwajin kamfani - wanda ya zarce aikin TPUs masu juriya ga lalacewa na yau da kullun a kasuwa.

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Ta yaya Si‑TPV ke Ba da juriya ga lalacewa ta dindindin ga TPU?

Manyan hanyoyin da Gyaran Fuskar Si‑TPV ke Inganta Dorewa da Aikin Taɓawa

Ta amfani da fasahar daidaitawa ta musamman da kuma amfani da na'urar rage zafi, ƙwayoyin roba na silicone (1-3 μm) suna warwatse a cikin matrix na TPU, suna samar da wani yanayi na musamman na "tsibirin teku". Waɗannan ƙwayoyin micron suna ƙirƙirar ƙananan ƙwayoyin cuta a saman TPU, suna samar da yanayin taɓawa mai laushi, santsi, da kuma dacewa da fata.

Wannan tsari ya haɗa ƙarfin injina da sassaucin TPU tare da kyawawan halayen taɓawa na robar silicone, yayin da yake tabbatar da cewa ƙwayoyin silicone sun kasance cikin rarrabawa iri ɗaya da kwanciyar hankali a cikin matrix.

Barbashin robar silicone da aka yi da vulcanized suna da laushi a zahiri, suna aiki a matsayin sassan laushi na thermoplastic elastomer, wanda ke rage taurin TPU. Wannan yana kawar da buƙatar filastik na waje, yana hana matsalolin ƙaura mai daga tushe da kuma tallafawa daidaiton saman na dogon lokaci yayin da yake tsayayya da mannewar saman.

Si‑TPV yana ɗauke da babban kaso na robar silicone mai haɗin gwiwa tare da ƙarancin kuzarin saman, wanda ke rage yawan gogayya da gogewar kayan haɗin.

Saboda robar silicone mai haɗin gwiwa ba ta motsi a cikin matrix na TPU a zafin ɗaki, juriyar lalacewa da ke haifarwa tana dawwama kuma mai daidaito, a ciki da waje.

Ba kamar man shafawa masu ƙaura kamar siloxanes ko waxes ba, waɗanda ke rasa tasiri da zarar layin mai shafawa ya lalace, Si‑TPV yana ba da juriya ga lalacewa mai ɗorewa.

Nasihu kan Aiwatarwa a Aiki: Haɗa Si‑TPV cikin TPU ɗinka na asali a cikin adadin da aka ƙayyade (misali, 5-10% wt% wurin farawa na yau da kullun). Kula da yanayin sarrafawa kamar tsarin TPU ɗinka don tabbatar da ingantaccen watsawa.

 

Idan kai mai haɗaka ne ko kuma OEM wanda ke fuskantar ƙalubalen lalacewar TPU—kamar gajiyar lanƙwasa kebul, gogewar saman da mannewa a cikin Wearables, ko aikace-aikacen bango mai sassauƙa—Kayan Taɓawa Mai Sanyi Mai Dogon Lokaci Mai Kyau ga Fata Mai Silikizai iya taimaka maka:

• Ba da juriya ga lalacewa ta dindindin

• Kiyaye laushin fata mai laushi da taushi, wanda ke da tasirin matte

• Sauƙin sarrafawa

Gano yadda ake yiElastomers masu amfani da thermoplastic Si‑TPV masu aminci ga muhallizai iya haɓaka juriya da aikin samfuran TPU ɗinku.

Reach out via amy.wang@silike.cn or visit www.si-tpv.comdon bincika yadda ake haɗa Si‑TPV cikin tsarin ku a yau.

 

 

 

 

 

Lokacin Saƙo: Nuwamba-07-2025

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